How to choose a suitable spiral duct machine based on the diameter and thickness of the air duct?

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How to choose a suitable spiral duct machine based on the diameter and thickness of the air duct?

When choosing a spiral duct machine, diameter and thickness are the two most critical parameters. Choosing the wrong one, either the device cannot work, or wasting money by overusing it. Below, BYFO will help you quickly clarify the selection logic.

1、 First look at the diameter: Determine the machine specifications

Diameter rangeRecommended modelTypical applications
Φ80–300mmSmall-sized spiral duct machineHousehold fresh air supply, local exhaust ventilation
Φ100–800mmMedium-sized spiral duct machineCommercial air conditioning, general ventilation
Φ200–1600mmLarge-sized spiral ducted air coolerIndustrial exhaust ventilation, underground garage, tunnel
>1600mmExtra-large/non-standard customizationLarge-scale factory buildings, dust removal systems

Principle: The maximum processing diameter of the equipment should cover your commonly used specifications and leave a 10% margin.

2、 Then look at the thickness: Determine power and rigidity

Thickness rangeEquipment requirementSuitable material
0.4–0.8mmStandard model is sufficientGalvanized sheet, aluminum plate
0.8–1.2mmEnhanced rack design and higher-power motor requiredGalvanized sheet, stainless steel
1.2–1.5mmHeavy-duty model, high-strength rollersStainless steel, thick galvanized sheet
>1.5mmCustom heavy equipmentSpecial requirements

Principle: For every 0.2 mm increase in thickness, the difficulty of forming increases significantly. Processing 1.0mm stainless steel is more difficult than 1.2mm galvanized sheet.

3、 The influence of material cannot be ignored

MaterialModel selection recommendation at the same thickness
Galvanized sheetStandard configuration is sufficient
Stainless steelUpgrades required: cemented carbide tools, increased forming force, reinforced frame
Aluminum plateSuitable for standard models, but requires anti-scraping treatment for roller surfaces.

4、 Quick selection table (galvanized sheet as an example)

DiameterThickness ≤0.8mmThickness 0.8-1.2mmThickness 1.2-1.5mm
≤300mmSmall-sized machineMedium-sized machineMedium-sized machine reinforcement
300-800mmMedium-sized machineMedium-sized machine reinforcementLarge-sized machine
800-1600mmLarge-sized machineLarge-sized machine reinforcementExtra-large

5、 Common selection misconceptions

1. Focus solely on diameter without considering thickness

Large diameter and thin plate may not be a problem, but small diameter and thick plate (such as Φ 200 mm + 1.2 mm) pose a great challenge to the equipment and require heavy machinery.

2. Ignore the “hardness” of stainless steel

For the same thickness, the forming force required for stainless steel is more than 1.5 times that of galvanized sheet.

3. No margin left

Long-term full load operation of the equipment will accelerate wear and tear. It is recommended that the commonly used specifications do not exceed 80% of the maximum capacity of the equipment.

6、 One sentence suggestion from BYFO

-Conventional ventilation (diameter ≤ 800 mm, thickness ≤ 1.0 mm galvanized sheet) → Standard medium-sized spiral duct machine

-Including stainless steel or thick plates (1.0-1.5 mm) → Reinforced or heavy-duty models

-Ultra small or ultra large diameter → Consultation for professional customization

Do you need to quickly match the model to your product parameters? Welcome to contact the BYFO technical team. Provide us with diameter, thickness, and material, and we will recommend solutions to you within 24 hours.

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